Colour Masterbatch Extrusion

Colour Masterbatch Extrusion

Color masterbatch is a high concentration of pigment evenly carried by resin, composed of pigments or dyes, carriers (base resins), and additives. It offers greater coloring power than the pigment itself due to its concentrated nature.

(Granuwel provides customizable twin screw extruders for colour masterbatch manufacturers & suppliers all around the world. Contact us now to get your competitive edges.)

Colour Masterbatches Composition

Base Resins: Includes ABS/PE/PP/PS/PVC, PET/PA/PBT, TPE/TPR/EVA, etc.
Pigments: Both organic and inorganic pigments are used, such as TiO2, carbon black, etc.
Additives: Such as PE wax, antioxidants, zinc stabilizers (ZnSt), etc.

Colour Masterbatch Classification

1. By Carrier: Special Color Masterbatch: Produced by selecting the same plastic as the carrier, specified by user requirements for the product, e.g., PP color masterbatch uses PP as a carrier.
Universal Color Masterbatch: Uses a certain resin (often low-melting PE) as a carrier but can be applied to other resins besides its carrier resin.

2. By Application:
Injection Masterbatch: Used in advanced injection applications like cosmetic packaging, toys, electrical casings, etc.
Ordinary Injection Masterbatch: For general daily plastic products, industrial containers, etc.
Blow Molding Masterbatch: For blow molding coloring of ultra-thin products.
Ordinary Blow Molding Masterbatch: For general packaging bags and woven sacks blow molding coloring.
Spinning Masterbatch: For spinning and coloring of textile fibers with fine particles, high concentration, strong coloring strength, good heat and light resistance.
Low-grade Color Masterbatch: Manufactures low-quality products that do not require high color quality, such as trash cans, low-grade containers, etc.

3. Other Classifications:
Mono Color Masterbatch or SPC: Polymer compounding with a single pigment, mostly without wax and additives.
Tailor-Made Masterbatch or Custom Coloring: Mixing different mono color masterbatch pellets to achieve the desired color by the customer.
Customized Masterbatch: A mixture of polymer with several pigments and additives.

Applications Of Bespoke Colour Masterbatch

● Fiber Industry: Applications encompass carpets, textiles, and decorative fabrics. With Granuwel, you achieve superb color consistency and stability in fiber products, ensuring they uphold high quality and lasting vibrancy.

● Film Products: For shopping bags, casting films, and multilayer films, Granuwel delivers advanced color masterbatch technology.  Our solutions provide excellent UV resistance and weatherability, enhancing product longevity and appearance.

● Blow Molding: ​In applications such as containers for pharmaceuticals, cosmetics, lubricants, and paints, Granuwel guarantees outstanding dispersion and compatibility. The outcome? Aesthetically pleasing and physically robust end products.

● Extrusion Molding: From sheets, pipes to wires and cables, Granuwel’s color masterbatch efficiently colors and maintains stable processing characteristics in extrusion molding, ensuring productive efficiency and high-quality standards.

● Injection Molding: Whether it’s automotive, electronics, construction, household items, furniture, or toys, Granuwel provides consistent color replication and exceptional mechanical properties in injection molding. We meet the stringent demands of high-end markets.

Granuwel can customize twin screw extruders for colour masterbatch compounding uses. Our colour masterbatch extrusion machine is suitable for the manufacturing of 
· colour masterbatch for automotive cables
· colour masterbatch for calendering
· colour masterbatch for conductive pvc compounds
· colour masterbatch for energy cables
· colour masterbatch for fittings
· colour masterbatch for flooring
· colour masterbatch for hoses
· colour masterbatch for pipes
· colour masterbatch for recycled pvc
· colour masterbatch for screens
· colour masterbatch for telecoms cables
· pet colour masterbatch
· plas colour masterbatch
· plastic colourant masterbatch
· tpu colour masterbatch
· universal colour masterbatch

Contact Granuwel Now to Get Your Custom Colour Masterbatch Extrusion Solutions and Guides.

Granuwel twin-screw equipment advantages in color masterbatch production

1. The company boasts a professional technical and foreign trade team with nearly 20 years of experience, capable of providing a complete turnkey project from raw material selection to finished color masterbatch.

2. In response to the wide use and diverse colors of color masterbatches, we can offer suitable equipment specifically designed for better dispersion of color masterbatches based on customer needs.

3. The equipment is highly operable, featuring a quick-opening head, and we also provide specialized cleaning screw materials, making color changes simpler.

Product Specification

Model Diameter (mm)  L/D Speed (rpm) Power (kw) Torque T/A3 Output (kg/h)
GTE-30C
 
GTE-30D 
30 32~60 500 

600
800
15 

18.5
22
135 

140
125
7.7 

7.9
7.1
45~75 

55~90
65~110
GTE-40C 

GTE-40D 
41 32~60 400 

600
800
1000
30 

45
55
75
340 

340
310
340
8.3 

8.3
7.6
8.3
90~150 

135~225
165~275
225~375
GTE-52C

GTE-52D 
51.4 32~60 500 

600
800
1000
75 

90
110
132
675 

675
620
594
8.5 

8.5
7.8
8.5
225~375 

270~450
330~550
400~660

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