Biodegradable plastic extruder is a specially designed extrusion machine used in the production of biodegradable plastics made from corn starch and sugarcane, or fossil fuels.
If you are looking for a suitable biodegradable plastic extruder, corn biodegradable plastic pellet making extruder, or starch biodegradable plastic extruder, feel free to contact us. Granuwel can customize high quality twin screw extruders for your biodegradable plastics manufacturing needs.
목차
토글What is Biodegradable Plastic?
Biodegradable plastics refer to a category of plastics that can decompose through the action of microorganisms in natural conditions, such as in soil and/or sandy environments, as well as under specific conditions like composting, anaerobic digestion, or aquatic media.
구성
Base Resins: Examples include PLA (Polylactic Acid), PBS (Polybutylene Succinate), PHA (Polyhydroxyalkanoates), PCL (Polycaprolactone), and other bio-based or biocompatible polymers.
Additives: May include plasticizers, stabilizers, antioxidants, lubricants, etc., typically used to improve the processing and performance of the final product.
Pigments: Include both organic and inorganic pigments suitable for biodegradable plastics, such as TiO2 (Titanium Dioxide), carbon black, etc., used to impart the desired color and appearance to the product.
Fillers: May include renewable or biodegradable fillers such as natural fibers, starch, lignin, etc., used to enhance the physical properties of the material or reduce cost.
Auxiliaries: Such as crosslinking agents, blowing agents, antimicrobial agents, etc., used to enhance specific functions or processing performances of the material.
Compatibilizers: When blending different types of biodegradable resins, compatibilizers may be needed to improve compatibility between components, ensuring uniform material properties.
Degradation Promoters: In some biodegradable plastics, specific additives may be included to accelerate the degradation process under certain conditions.
분류
1. Material Classification
Biobased Biodegradable Plastics: These biodegradable plastics are primarily derived from renewable biomass resources such as starch, sucrose, and cellulose, transformed into polymers through biological processes. For example, PLA (Polyactic Acid) is made from corn starch or sugarcane.
Petroleum-based Biodegradable Plastics: These materials are partially derived from fossil fuels but are specially designed to degrade under specific conditions. Examples include PBS (Polybutylene Succinate) and PBAT (Polybutylene Adipate Terephthalate).
2. Application Classification
Packaging Materials: Used for packaging biodegradable plastics such as shopping bags and food packaging boxes, these materials often have good transparency and printability.
Agricultural Films: Used for agricultural films such as soil coverage films and seeding trays, these materials need to have certain weather resistance and thermal insulation properties.
Disposable Dining Utensils: Used for disposable tableware and plates, these products can degrade relatively quickly under natural conditions after disposal.
3. Degradation Performance Classification
Compostable Biodegradable Plastics: These plastics can completely degrade under industrial composting conditions, generating carbon dioxide, water, and biomass, suitable for organic recycling. For example, PLA and PBAT can fall into this category under certain conditions.
Non-Compostable Biodegradable Plastics: Although these plastics can degrade under natural conditions, they may not meet the requirements for industrial composting. For example, some modified starch plastics may fall into this category.
4. Other Classifications
Composite Materials: Composite biodegradable plastics combine the advantages of different materials, such as combining biomass plastics with natural fibers to improve the physical properties of the material and reduce environmental impact.
Functionalized Biodegradable Plastics: Functional biodegradable plastics enhance the performance of the material by adding specific additives (such as antimicrobial agents, antioxidants), suitable for more specialized applications.
애플리케이션
● Packaging Industry: In the packaging industry, bioPackaging Industry: In the packaging industry, bio are used for food packaging, biodegradable plastics are used for food packaging, shopping bags, cling films, etc. These materials can degrade rapidly under certain conditions, reducing environmental impact. Compounds such as PLA (polylactic acid) and PBS (polybutylene succinate) are used because they meet the physical characteristics required for packaging and can reduce environmental pollution through biodegradation after disposal.
● Agricultural Applications: Biodegradable plastics in agriculture are primarily used as mulch films and containers for plant protection products. For example, agricultural films made from starch-based composite materials can naturally degrade in the soil at the end of the crop growth cycle. This avoids the recycling challenges associated with traditional plastic films and simultaneously reduces soil pollution.
● Food Service Industry:Biodegradable plastics are used to make disposable tableware, plates, etc., to reduce plastic waste in dining establishments. For instance, knives, forks, and spoons made from PLA or PHA (polyhydroxyalkanoates) can withstand the load during use and decompose relatively quickly in landfills.
● Medical Field: Applications of biodegradable plastics in the medical field include drug delivery systems and surgical sutures. These materials can naturally degrade in the body after performing their function, eliminating the need for a second surgery for removal and reducing the physical burden on patients.
● Fishery Applications:In fisheries, biodegradable plastics are used for fishing nets and other fishing gear. These materials can gradually degrade in seawater, reducing the risk of marine plastic pollution. Materials such as PBAT (polybutyrate adipate terephthalate) offer sufficient strength for use and can slowly decompose in the marine environment.
Melting and Blending
a) Melt PBAT compounding with PLA or PPC
The melt PBAT material with temperature 240℃ is fed into twin screw extruder by a melt pump, and add the PLA or PPC pellets and chain extender additive into extruder by the loss-in-weight feeder. This is direct compounding which can save 40% energy and better dispersion, comparing with PBAT pellet compounding with PLA or PPC
◆ Needs long L/D for reacting
◆ Needs under water pelletizing system for high output capacity and automatically process
◆ Needs vacuum packing system
b) PLA/PBS compounding with starch powder
◆ Premix and long L/D for better dispersion
◆ Special feeder for anti-bridge
◆ Air cooling die face cutting for PLA base, and air cooling strand pelletizing for PBS base
◆ Need vacuum packing system
c) PVA compounding with starch
◆ Two stage mixer for premixing and reacting
◆ Special feeder for anti-bridge
◆ Air cooling die face cutting system, need water cooling jacket for die plate
◆ Need vacuum packing system
Advantages of GRANUWEL Twin Screw Extruders in the Production of Biodegradable Plastic
Nanjing Granuwel’s twin-screw extruder offers the following advantages in the production of biodegradable plastics:
1. Precise Temperature Control System Ensures processing stability:
High-precision temperature control ensures the stability of biodegradable plastics during processing, avoiding degradation or unstable reactions caused by temperature fluctuations.
2. Optimized Screw Design Enhances mixing efficiency:
The specially designed screw structure optimizes mixing efficiency, ensuring uniform mixing and plasticization of raw materials, which is beneficial for improving product quality and performance.
3. Dedicated Feeding System Adapts to various raw materials:
Equipped with a dedicated feeding system, it can adapt to the characteristics of various biodegradable materials, ensuring smooth and efficient production.
4. Efficient Vacuum Degassing System Improves product quality:
Equipped with an efficient vacuum degassing system, it effectively removes gases generated during melting, improving the compactness and appearance quality of the product.
5. Flexible Modular Configuration Meets different production needs:
The equipment adopts a modular design, which can be quickly adjusted and configured according to different production needs, improving the adaptability and flexibility of the equipment.
Biodegradable Plastic Twin Screw Extruders Specification
GTE-B 시리즈 트윈 스크류 압출기 | ||||||
모델 | 지름(mm) | Do/Di | Max. L/D | 속도(rpm) | 전력(kw) | 출력(kg/h) |
GTE 52B | 51.4 | 1.55 | 68 | 600 | 55 | 150~250 |
GTE 65B | 62.4 | 1.55 | 68 | 600 | 90 | 200~350 |
GTE 75B | 71.4 | 1.55 | 68 | 600 | 132 | 400~600 |
GTE 85B | 81 | 1.55 | 68 | 600 | 250 | 600~900 |
GTE 95B | 93 | 1.55 | 68 | 600 | 315 | 800~1200 |
GTE 1208 | 116 | 1.55 | 68 | 500 | 450 | 1300~2000 |
GTE 135B | 133 | 1.55 | 68 | 500 | 900 | 2500~4000 |
GTE-C 시리즈 트윈 스크류 압출기 | ||||||
모델 | 지름(mm) | Do/Di | Max. L/D | 속도(rpm) | 전력(kw) | 출력(kg/h) |
GTE 52C | 51.4 | 1.55 | 68 | 600 | 90 | 250~350 |
GTE 65C | 62.4 | 1.55 | 68 | 600 | 160 | 400~600 |
GTE 75C | 71.4 | 1.55 | 68 | 600 | 250 | 700~1000 |
GTE 85C | 81 | 1.55 | 68 | 600 | 280 | 800~1200 |
GTE 95C | 93 | 1.55 | 68 | 600 | 450 | 1300~2000 |
GTE 120C | 116 | 1.55 | 68 | 500 | 550 | 1500~2200 |
GTE 135C | 133 | 1.55 | 68 | 500 | 1200 | 3500~5000 |
GTE-D series Twin Screw Extruder | ||||||
모델 | 지름(mm) | Do/Di | Max. L/D | 속도(rpm) | 전력(kw) | 출력(kg/h) |
GTE 52D | 51.4 | 1.55 | 68 | 600 | 110 | 300~500 |
GTE 65D | 62.4 | 1.55 | 68 | 600 | 250 | 700~1000 |
GTE 75D | 71.4 | 1.55 | 68 | 600 | 315 | 800~1200 |
GTE 85D | 81 | 1.55 | 68 | 600 | 355 | 1000~1600 |
GTE 95D | 93 | 1.55 | 68 | 600 | 550 | 1500~2200 |
GTE 120D | 116 | 1.55 | 68 | 600 | 900 | 3000~4500 |
GTE 135D | 133 | 1.55 | 68 | 600 | 1800 | 5500~8000 |
Biodegradable Plastic: PPC, PABT, PLA, PBS, PCL, TPS, PVA, PVOH
a) Melt PBAT compounding with PLA or PPC
The melt PBAT material with temperature 240℃ is fed into twin screw extruder by a melt pump, and add the PLA or PPC pellets and chain extender additive into extruder by the loss-in-weight feeder. This is direct compounding which can save 40% energy and better dispersion, comparing with PBAT pellet compounding with PLA or PPC
◆ Needs long L/D for reacting
◆ Needs under water pelletizing system for high output capacity and automatically process
◆ Needs vacuum packing system
b) PLA/PBS compounding with starch powder
◆ Premix and long L/D for better dispersion
◆ Special feeder for anti-bridge
◆ Air cooling die face cutting for PLA base, and air cooling strand pelletizing for PBS base
◆ Need vacuum packing system
c) PVA compounding with starch
◆ Two stage mixer for premixing and reacting
◆ Special feeder for anti-bridge
◆ Air cooling die face cutting system, need water cooling jacket for die plate
◆ Need vacuum packing system