Screw Elements for Extrusion Machines
Screw Elements for Extrusion Machines
Categories Spare Parts, Spare Parts
· The screw elements are a crucial component of the extruder, with a processing range of φ15.6-φ500mm.
· They come in various types, including conveying elements, mixing elements, kneading blocks and conversion elements (GD), deep trough conveyor elements (SK), side feeding elements, and single, double, and triple screw elements, special elements(SME), TME, etc.
· Therefore, high-quality screw elements not only need to have good mechanical properties but also should be excellent in terms of wear and corrosion resistance to ensure efficient and stable operation of the extruder.
Description
Screw elements are key components in extruders, and their design and material selection have a direct impact on the performance and efficiency of the entire machine.
When evaluating the quality and suitability of screw elements, wear and corrosion resistance are two crucial indicators. Wear resistance determines the ability of screw elements, to resist wear during long periods of operation, which affects their service life and maintenance frequency.
Corrosion resistance is related to the stability of screw elements, in different chemical environments, especially when dealing with more corrosive materials, this performance of corrosion resistance is particularly critical.
Therefore, a high-quality screw elements not only need to have good mechanical properties, but also should be excellent in terms of wear and corrosion resistance to ensure efficient and stable operation of the extruder.
Processing Features and Advantages
All component materials used are from either domestic first-line brands or professional material suppliers of Europe. Elemental and metallographic analysis and inspection are conducted to ensure foolproof raw materials. The internal splines of all components are checked with a spline plug gauge to guarantee interchangeability. All parts are made by the most advanced CNC machining center, and CNC grinding is adopted after heat treatment, and the shape error is controlled within ±0.015. Kneading block spacing and sheet thickness tolerances are maintained within ±0.03, length tolerance within ±0.01, and surface roughness of the shape is less than or equal to Ra0.8. This eliminates the impact of heat treatment deformation on component quality.
· Powder high-speed steel processed using the European HIP process and components treated in strict accordance with the heating treatment process offer wear resistance and corrosion resistance equivalent to foreign first-line brands.
· Our professional technical team provides timely and accurate sample surveying and mapping design, as well as technical services for component combination.
· We have detailed technical information and special tooling fixtures for both domestic and foreign first-line brand hosts, enabling us to quickly provide spare parts services.
· Common components are kept in ample stock, allowing for same-day shipping, while new products can be delivered within 45 days.
Related Products
Related products
-
Spare Parts
Core Shaft for Extrusion Machines
-
Spare Parts
Extruder Core Components – Barrel and Liner
-
Auxiliary
Volumetric Feeder for Extusion Machines
-
Auxiliary
Vacuum Loader for Extrusion Machines
Ask For A Quick Quote
If you would like to have a question then get in touch today, we are ready to assist 24/7.
We welcome your cooperation and we will develop with you.