Tandem Extruder | Cascade Extruder | Two Stage Extruder
The unique configuration of the Two-stage extruder machine is designed to combine the excellent mixing performance of the high-speed parallel Twin screw extruder with the advantages of the low-speed single-screw extruder’s low-temperature stability for a more efficient production process and better product output.
The Two-stage machine is characterized by its unique structural design. The first stage is the GTE high-speed parallel Twin screw extruder
, which uses the high dispersion and strong shear of the twin screw to complete the plasticization and dispersion quickly and fully. At the same time, because the screw is a building block structure, the screw combination can be adjusted arbitrarily according to different materials in order to achieve the best mixing state of the material. The second stage is GDE low-speed single-screw extusion machine, used for low-temperature extusion, due to the single-head deep groove structure of the single screw, which helps to stabilize the pressure of the melt in the extusion process, the single-screw barrel is equipped with heating and cooling, which can accurately control the extusion temperature and avoid excessive decomposition of the melt. Two-stage extusion machine combines the characteristics of high speed and strong mixing of twin screw and the characteristics of low speed, low temperature and weak shear of single screw, maximize the advantages of equipment and greatly improve production efficiency. The two machines are placed vertically to save space and provide continuous production line layout.
Toolant Two Stage Extruder Machine For Sale
Main Features Of Two Stage Compounding Extruder
Efficient mixing and homogenization
The first stage twin-screw design optimizes the mixing and dispersion of materials.
Fine Plasticizing and molding
The second stage single screw provides a smooth pressure and ultra-low shear force, suitable for fine plasticizing and molding of materials.
Production efficiency
The use of Two-stage machine reduces production interruptions and material waste, and improves production efficiency.
Flexible to adapt to different materials
Widely used in a variety of heat-sensitive material systems and large volume stripping operations, such as PVC, XLPE, halogen-free flame retardant cables, shielding materials, high-enrichment carbon black and rubber dehydration post-treatment operations.
Campos de aplicação
Suitable for a wide range of thermal sensitive and large volume off-swing operations
01
XLPE, PVC composite granulation
02
Low smoke halogen-free flame retardant cable material
03
PVC cable/pipe/hose material
04
Granulation of WPC Compounding
05
Shield material
06
Granulation of high-concentration carbon black masterbatch
07
Hydrogen peroxide crosslinking cable material
08
Rubber dehydration post-treatment operation, etc.
GTS Series Two Stage Extruder

Product characteristics:
1. Efficient mixing and homogenization: The first stage twin-screw design optimizes the mixing and dispersion of materials.
2. Fine Plasticizing and molding: The second stage single screw provides a smooth pressure and ultra-low shear force, suitable for fine plasticizing and molding of materials.
3. Production efficiency: The use of Two-stage machine reduces production interruptions and material waste, and improves production efficiency.
4. Flexible to adapt to different materials: widely used in a variety of heat-sensitive material systems and large volume stripping operations, such as PVC, XLPE, halogen-free flame retardant cables, shielding materials, high-enrichment carbon black and rubber dehydration post-treatment operations.
Application field:
Suitable for a wide range of thermal sensitive and large volume off-swing operations;
1. XLPE, PVC composite granulation
2. Low smoke halogen-free flame retardant cable material
3. PVC cable/pipe/hose material
4. Granulation of WPC Compounding
5. Shield material
6. Granulation of high-concentration carbon black masterbatch
7. Hydrogen peroxide crosslinking cable material
8. Rubber dehydration post-treatment operation, etc.
Structure:
Stage 1 is GTE high-speed co-rotating twin-screw extruder. Stage 2 is GDS low speed single screw extruder. Two machines are placed vertically.
Principle and applications:
◆ The synthetic twin-screw and single screw advantages combined with complementary. Twin screw extruder forced transfer, mixing and dispersing efficient plasticizing, no head die backpressure backflow.
◆ To avoid the high shear overheating; Single screw high pressure extrusion, but low shear at low speed, also avoid the overheating of contradictions.
◆ Twin screw and single screw combination, function decomposition, the process increases the independent variable, operation for each process step by step optimization; Higher efficiency and capacity.
◆ They are widely used in all kinds of heat sensitive material system and big volume to take off the swing homework, such as PVC,XLPE, halogen-free flame retardant cable, shielding material, highly enriched carbon black and rubber dehydration post-processing operation etc.
Categoria
- Extrusora de laboratório
- Extrusora de parafuso duplo
- Extrusora de parafuso único
- Extrusora de parafuso triplo
- Extrusora de dois estágios
- Peletizador Subaquático
- Pelletizador de fios subaquáticos
- Linha de produção de britagem e limpeza
- Linha de produção de extrusão de chapas PET ou PLA secas sem cristalização
- Peças de reposição
GTS Series Two Stage Extruder Specifications
Modelo | Screw diameter (mm) | Screw speed (rpm/min) | Motor power(Kw) | Output (Kg/h) | |
GTS-52/120 | GTS-52 | 51.4 | 500 | 37/45 | 100-300 |
TS-120 | 120 | 85 | 30/37 | ||
GTS-65/150 | GTS-65 | 62.4 | 500 | 55/75 | 200-500 |
TS-150 | 150 | 85 | 37/45 | ||
GTS-75/180 | GTS-75 | 71 | 500 | 90/110 | 400-800 |
TS-180 | 180 | 85 | 45/55 | ||
GTS-95/200 | GTS-95 | 93 | 400 | 200/250 | 700-1500 |
TS-200 | 200 | 85 | 55/75 |
Ampla experiência em aplicações
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O masterbatch de cores é parte integrante da indústria de plásticos. Ele não só pode dar cor a produtos plásticos, aumentar o valor dos bens, melhorar certo desempenho de plásticos, mas também pode dar propriedades ópticas particulares aos materiais.
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O masterbatch de enchimento está disponível para processar filmes plásticos, sacos de lixo, sacolas de compras, sacos para camisetas, sacos de embalagem, etc. Ele tem excelente dispersão, filme soprado sem manchas brancas e pretas e alta finura para garantir o brilho e a tenacidade do produto.
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A linha de limpeza de garrafas plásticas PET significa que as garrafas plásticas usadas são desmarcadas pela máquina de desmarcação, pulverizadas pelo triturador e, então, processadas por equipamentos de limpeza e secagem, de modo que a reciclagem e integração de garrafas plásticas usadas se tornem um novo tipo.
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