PVC or PE Cable Compounding

PVC or PE Cable Compounding

PVC cables are made from Polyvinyl Chloride (PVC) and offer good flame retardancy and physical properties, but may produce toxic gases and dense smoke when burned. PE cables, on the other hand, use Polyethylene (PE) as the insulating material, known for its excellent dielectric properties and low-temperature resistance, making it suitable for the insulation of high-voltage cables

Composition

Polyvinyl chloride (PVC) or polyethylene (PE) resin.

Fillers: such as aluminum hydroxide, calcium carbonate, etc.
Additives: such as antioxidants, lubricants, UV absorbers, etc.
Pigments: such as inorganic pigments, organic pigments, etc.
Stabilizer: such as heat stabilizer, light stabilizer, etc.

Classification

1. PVC cable: Polyvinyl chloride (PVC) as an insulating material, with good mechanical properties, chemical corrosion resistance and flame retardant. This type of cable is often used in fixed power transmission and construction installation projects.

2. PE cable: polyethylene (PE) as insulation material, with good flexibility, electrical properties and low temperature performance. This type of cable is often used in mobile electrical equipment and outdoor engineering.

Applications

● Power transmission: These cables are often used in fixed power transmission and building installation projects. They have good mechanical properties, chemical corrosion resistance and flame retardancy, ensuring safe and stable power transmission.

● Mobile electrical equipment field: PE cable has the characteristics of flexibility, wear resistance, etc., suitable for mobile electrical equipment and outdoor engineering. Its low temperature resistance makes it possible to maintain good electrical performance in cold environments.

● Industrial automation: PVC or PE cables are widely used in industrial automation systems, such as the connection of sensors, actuators and other equipment. Its anti-interference performance and signal stability provide a reliable guarantee for industrial automation.

● Civil construction field: This type of cable is also commonly used in electrical lines in civil buildings, such as lighting, sockets, etc. Its safety and environmental performance make it an ideal choice for electrical circuits in civil buildings.

Advantages of GRANUWEL Twin Screw Extruders in the Production of PVC or PE Cable

1. Uniform material mixing:

Twin-screw extruders can achieve uniform mixing of PVC and PE resins with additives, fillers, etc., ensuring consistency and quality of the cable material.

2. Precise temperature control:

Twin-screw extruders can achieve precise temperature control, helping to maintain stable physical and chemical properties of the plastic.

3. High output:

Twin-screw extruders have a high output, which can meet the needs of large-scale production.

4. Low energy consumption:

Compared with other types of extruders, twin-screw extruders have lower energy consumption, helping to reduce production costs.

5. Good self-cleaning:

Twin-screw extruders have good self-cleaning properties, which can reduce downtime and improve production efficiency.

6. Flexible process adjustment:

Twin-screw extruders can be adjusted flexibly according to different product requirements to meet diverse market demands.

7. Continuous production:

Twin-screw extruders can achieve continuous production, improving production efficiency and output.

8. Wide application range:

Wide application range: Twin-screw extruders are suitable for the production of various PVC and PE cables, including power cables, communication cables, etc.

9. Improved product quality:

Improved product quality: Twin-screw extruders can effectively disperse and distribute additives, enhancing the overall performance and appearance quality of the cable material.

10. Enhanced material compatibility:

Twin-screw extruders can handle a variety of different raw materials, including various recycled materials, enhancing material compatibility and product sustainability.

Product Specification

Model  Screw diameter ( mm)  Screw speed ( rpm/ min)  Motor power ( Kw)  Output ( Kg/h)
GTS-52/120 GTE-52 51.4 500 37/45 100-300
GDE-120 120 85 30/37
GTS-65/150 GTE-65 62.4 500 55/75 200-500
GDE-150 150 85 37/45
GTS-75/180 GTE-75 71 500 90/110 400-800
GDE-180 180 85 45/55
GTS-95/200 GTE-95 93 400 200/250 700-1500
GDE-200 200 85 55/75
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