china underwater pelletizer system manufacturer — Granuwel
Underwater pelletizers are specialized equipment used for the granulation of polymers and thermoplastics, capable of producing uniformly shaped, high-quality pellets.
These underwater pelletizers utilize a unique underwater environment to cut molten plastic into pellets of the desired size through high-speed rotating blades. This process is completed in water, effectively preventing oxidation or rapid cooling of the molten plastic when it comes into contact with air, ensuring the quality of the final product.
The machine consists of major components such as a melt pump, filter, startup valve, die head, main body of the pelletizer, water circulation system, and dehydration system, enabling highly automated, efficient continuous production.
underwater pelletizing system Features
Underwater pelletizers are characterized by their wide application range, high production capacity, precise particle size control, unique cooling method, and strong adaptability. Details are as follows:
Wide application range
Suitable for the compounding and granulation of most plastic polymer materials, especially for materials with lower hardness or higher viscosity, making it the best choice. This feature allows underwater pelletizers to be widely used in multiple industries, such as the manufacturing of high-performance materials like EVA, TPU, TPE, etc.
High production capacity
Thanks to the powerful circulating water cooling system and dehydration system, the output of underwater pelletizers can be maximized. The yield per unit time is much higher than that of other types of pelletizers, thereby meeting large-scale production needs.
Precise particle size control
The range of particle sizes produced is extensive, especially having a unique advantage in producing particles ≤1mm. This means that underwater pelletizers can produce a variety of different specifications of plastic particles, from microparticles to large particles, something other types of pelletizers struggle to achieve.
Unique cooling method
Underwater pelletizers use water as the cooling medium, which not only enables uniform and rapid cooling of the particles but also reduces contact between molten plastic and air, lowering the risk of oxidation and degradation, and ensuring product quality.
Strong adaptability
Particles made by underwater pelletizers have an aesthetically pleasing appearance, being oval or spherical, which improves particle flowability. This enhancement in appearance and flowability further increases the product's market competitiveness and applicability.
Application fields
The four special applications of the underwater pelletizing system
There are four special applications that can only be handled by the underwater pelletizing system.
01
Circular granules with a diameter of ≤1mm.
Circular granules can only be produced through the underwater pelletizing system.
These microparticles are often used in the preparation of high-concentration masterbatches. The particles are very small, achieving dispersion effects without or with minimal use of dispersing agents. This can save a significant amount of cost. Granular masterbatches are easier to handle, measure, and do not cause dust emissions.
02
High yield
Other types of pelletizing systems struggle to handle yields exceeding 1000kg/h. The underwater pelletizing system can handle up to 50 tons/hour.
03
Soft materials with a hardness less than Shore A40
Many types of soft materials, such as TPE/TPV/EVA/hot melt adhesives, can only be made through the underwater pelletizing system.
04
Polymer synthesis and reaction
The polymerization, reactive extrusion, and conversion of many materials from liquid to granular form can often be achieved through underwater cutting.
General Applications
01
Filled modification
Such as PE, PP, PS, EVA + calcium carbonate CaCO3, talcum powder Talc, titanium dioxide TiO2, carbon black, etc.
02
Color masterbatches
Such as PE, PP, PS, ABS, EVA, PET + pigments and additives.
03
Various thermoplastic elastomers
TPE, TPR, TPU, TPV and other thermoplastic elastomers.
04
EVA hot melt adhesives, etc.
Product specification
Model | Steering Gear | Hole number | Blade Number | Tool Movement | Output |
UWP30 | D30 type | 8~10 | 4~6 | Pneumatic feed | 50~300kg/h |
UWP50 | D40 type | 20~30 | 6~8 | Pneumatic feed | 200~700kg/h |
UWP100 | D50 type | 40~80 | 8~12 | Pneumatic feed | 2tons/h |
UWP200 | D60 type | 100~160 | 10~16 | Pneumatic feed | 2~6tons/h |
UWP400 | D60 type | 100~160 | 12~18 | Pneumatic feed | 3~8tons/h |
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